IMPACT STORIES
Impact Stories
Explore LG CNS smart factory impact stories by industry, region, and solution.
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/Factova RMS
/Factova AI Vision/Factova MES+/Factova Control/Factova SPC·FDC
Global electronic components manufacturer · Korea
A future-mobility parts hub built on standardized recipes
New automotive electronics plant converted into a production hub for core future-mobility parts such as vehicle AP modules
Average results across LG affiliatesProduction defect rate (average across LG affiliates)75% reductionAverage results across LG affiliates · not an individual customer result
/Factova RMSOverview
- This customer competes on yield, quality and speed to market
- The automotive electronics plant has produced automotive LED modules, communication modules, BMS and other electronic components; it is converting into a future-mobility parts production base by expanding part of its existing lines to vehicle AP module production
Challenge
- Must simultaneously achieve rapid recipe changeover per customer configuration, higher output, fewer defects and higher equipment utilization
- AP module manufacturing, with its fine-process characteristics, requires continuously accumulating and analyzing process data and automatically adjusting parameters so the process keeps evolving
What Was Applied
- Operates a system that automatically applies centrally verified recipes to equipment and autonomously compensates for process deviation
Capabilities Applied
01
Recipe item management based on process standardization and equipment specificationsRecipes are managed by process, equipment, model and version, and items are standardized, establishing systematic and consistent standards even in a complex production environment
02
Process-based automation linking recipes from product development to equipmentCentrally verified and stored parameters and settings are linked directly to individual manufacturing equipment for precise control, with equipment settings encrypted for security
03
Continuous process improvement through traceabilityProvides advanced data linked to actual product production history and quality data, giving the shop floor a foundation to analyze recipes from many angles and pursue continuous optimization
04
Real-time automatic process condition compensationReal-time automatic compensation for sampling measurement runs improves process dispersion
Average results across LG affiliates
Production defect rate↓ 75% ReducedPrevents defects caused by equipment malfunction
Scrap (scrap rate)↓ 30% ReducedReduced production materials and scrap (based on Brochure RMS reference)
Setup Time↓ 80% ReducedShorter new-product launch and process changeover time
Overall Equipment Effectiveness (OEE)↑ 17% IncreasedOverall Equipment Effectiveness improvement
This figure is not an individual result for this customer but the average result of deployments across LG affiliates. (Source: individual customer results are not disclosed)
The figure above is not an individual result for this customer but the average result of deployments across LG affiliates, and does not distinguish between the effect of LG CNS solutions and customer performance.
Service Offerings:
Factova MES+Factova SPCFactova RMSFactova R2RFactova RTDFactova RTSFactova ControlFactova MCSFactova CIM+Factova TestOnFactova AMRCFactova Design Navigator
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